VAAPF ENGINEERS PVT LTD
8, Laxmi Industrial Estate, Ground Floor, Penkarpada Road, Mira, Thane District, Maharashtra, India.
Mumbai, Maharashtra 401104
India
ph: +91 22 28964151
fax: +91 22 28964151
alt: +91 9820216099 / 9869086851
info
THE BAKERY SHORTENING PLANT COMPRISES THE FOLLOWING
1. ESSESSPROCESSOR
THIS IS A SCRAPED SURFACE HEAT EXCHANGER WITH SPECIAL OUTSIDE SERRATED CYLINDER FOR
SUPERIOR HEAT TRANSFER EFFICIENCY. THE SPECIAL DESIGN OF THIS CYLINDER PREVENTS ANY
BUILD UP OF OILS USED WITH THE REFRIGERENT AROUND THE CYLINDER. ESSESSPROCESSOR
FORMS HEART OF THE PLANT WITH SUPERIOR HEAT TRANSFER PERFORMANCE CAPABLE OF
HANDLING A WIDE RANGE OF VISCOUS PRODUCTS. THIS PLANT CAN BE CONVENIENTLY USED IN THE
CONTINUOUS CLOSED PROCESSING OF ANY PUMPABLE FLUID OR SLURRY FOR COOKING, COOLING,
MIXING, CRYSTALLIZING, SLUSH FREEZING, PLASTICIZING, POLYMERIZATION, HEATING AND ASEPTIC
PROCESSING. IN FACT, THIS EQUIPMENT HAS REPLACED THE CONVENTIONAL TUBULAR AND PLATE
TYPE HEAT EXCHANGERS IN FOOD, CHEMICAL, PHARMACEUTICAL, PETROLEUNM AND ALLIED
INDUSTRIES.
THE CONSTRUCTION OF THE ESSESSPROCESSOR IS SUCH THAT INSIDE THE CHILLING CYLINDER A
CONCENTRICALLY MOUNTED SHAFT REVOLVING ALONG WITH ITS SCRAPING BLADES,
CONTINUOUSLY SCRAPE THE INSIDE SURFACE OF THE CHILLING CYLINDER. THE PRODUCT FLOWS
THROUGH THE ANNULAR SPACE FORMED BETWEEN THE SHAFT AND THE CHILLING CYLINDER. HEAT
TRANSFER MEDIUM RUNS THROUGH THE JACKET OF THE CHILLING CYLINDER WHICH IS SUITABLY
INSULATED AND CLADDED WITH STAINLESS STEEL SHEET TO ENSURE UTMOST HYGENIC CONDITION.
THE REVOLVING SHAFT INSIDE THE CHILLING CYLINDER WHILE REVOLVING CONTINUOUSLY, SCRAPE
THE PRODUCT FILM FROM THE CHILLING CYLINDER WALL THEREBY ENSURING AN EXCELLENT HEAT
TRANSFER AND HOMOGENOUS AND UNIFORM PRODUCT. THE HEAT TRANSFER TUBE IS MADE OUT
OF AISI 304 STAINLESS STEEL MATERIALS AND THE JACKET OUT OF CARBON STEEL COATED WITH
SUITABLE CORROSION RESISTANT PAINTS. THE NUMBER OF CHILLING CYLINDERS DEPENDS UPON
THE NATURE AND QUANTITY OF PRODUCT TO BE PROCESSED. OUR STATNDARD MODEL WITH THREE
NUMBERS OF CHILLING CYLINDERS WILL GIVE AN OUTPUT OF 2.250 METRIC TONS PER HOUR OF
SHORTENING OR 1.500 METRIC TONS PER HOUR OF TABLE MARGARINE OR O.750 TONS PER HOUR
OF PUFF PASTRY MARGARINE WITH A TEMPERATURE DIFFERENCE OF APPROXIMATELY 20 TO 25
DEGREE C. THE PRESSURE COMPONENT OF THE PLANT IS MADE IN ACCORDANCE WITH PRESSURE
EQUIPMENT DIRECTIVE (PED) 97/23/EC.ASME SEC VIII DIV.1. THE SATNDARD SCRAPER SYSTEM IS OF
FLOATING TYPE POLYMER BALDES FIXED TO THE SHAFT IN FOUR ROWS.
THE COOLING MEDIA CAN BE NH3 / FREON.
WE CAN ALSO OFFER PLANT WITH DIFFERENT TYPE OF MATERIALS OF CONSTRUCTION WITH
SMALLER OR HIGHER PRODUCTION CAPACITY CAPABLE OF WORKING AT DIFFERENT
WORKING PRESSURES AND TEMPERATURES.
2. CRYSTAL DISTRIBUTION CUM STABILIZER
HORIZONTALLY MOUNTED AND SEQUENTIALLY CONNECTED TO THE ESSESSPROCESSOR ABOVE.
THERE ARE TWO ROWS OF FIXED PINS WITH A CONCENTRIC SHAFT CARRYING PINS IN A HELICAL
ARRANGEMENT WHICH INTERMESH WITH FIXED PINS WHILE ROTATING. THE SHAFT IS DRIVEN
THROUGH A GEAR BOX AND A SUITABLE DRIVE MOTOR. FURTHER THIS DRIVE IS PROVIDED WITH A
SUITABLE VARIABLE SPEED FREQUENCY DRIVE FOR HANDLING A WIDE VARIETY OF MARGARINE AND
BAKERY SHORTENING PRODUCTS UNDER HIGH OR LOW PRESSURE AT VARIABLE SPEEDS. ALL
PRODUCT CONTACT PARTS ARE MADE OUT OF AISI 304 STAINLESS STEEL MATERIALS AND
MECHANICAL SEALS ARE SEMI-BALANCED WITH TUNGSTEN CARBIDE/SILICON CARBIDE WEARING
RINGS.
3. TRIPLEX RECIPROCATING PLUNGER PUMP
TRIPLEX MODEL SINGLE ACTING RECIPROCATING PLUNGER PUMP IS USED FOR FEEDING OF THE
PRODUCT TO THE SYSTEM. ALL PRODUCT CONTACT PARTS ARE AISI 304 / 316 STAINLESS STEEL
MATERIALS. THE PUMP IS DRIVEN BY A SUITABLE DRIVE MOTOR CONNECTED WITH A VARIABLE
FREQUENCY DRIVE FOR RUNNING THE PUMP AT DIFFERENT SPEED TO HANDLE A WIDE VARIETY OF
MARGARINE AND BAKERY SHORTENING PRODUCTS AT HIGH OR LOW PRESSURE AT VARIABLE SPEEDS.
THE PRODUCT COMPARTMENT IS JACKETED FOR PASSING OF HEATING MEDIA DURING PRODUCTION
STOPPAGE.
4. NITROGEN PURGING SYSTEM
WHEN A PARTICULAR PRODUCT REQUIRES NITRGEN INFUSION THIS SYSTEM WILL COME INTO
FORCE. THIS SYSTEM CONSISTS OF PRESSURE REGULATING VALVE FOR REGULATING LINE PRESSURE
WITH TWO NUMBER OF GAUGES FOR READING THE LINE AS WELL AS CYLINDER PRESSURE. THIS
SYATEM HAS FLOWMETER WITH A REGULATING VALVE FOR ADJUSTING THE INFLOW OF QUANTITY
OF GAS IN THE PRODUCT. THE MATERIAL OF CONSTRUCTION OF CONTACT PARTS WILL BE AISI 304
STAINLESS STEEL.
NITROGEN GAS PURGING ARRANGEMENT
5. INTERCONNECTING PIPELINE
THE INTERCONNECTING PIPELINE FROM PUMP TO ESSESSPROCESSOR TO CRYSTALIZER TO FILLING
POINTS IS MADE UP OF AISI 304 STAINLESS STEEL MATERIALS, SUITABLY JACKETED FOR PASSING OF
HEATING MEDIA LIKE STEAM OR HOT WATER. THIS WILL REDUCE THE RESTART TIME OF THE PLANT
WHEN THERE IS STOPPAGE OF PRODUCTION DUE TO POWER FAILURE OR END OF THE BATCH WHICH
WILL REDUCE THE PRODUCTION DOWNTIME TO A MINIMUM LEVEL. WE HAVE PROVIDED CONTROL
VALVES, TEMPERATURE SENSORS, TEMPERATURE GAUGES, SAMPLING COCKS,QUICK RELEASE
COUPLINGS ETC. FOR ENABLING EFFORTLESS AND QUICK OPERATION OF THE PLANT.
6. CONTROL PANEL
THIS CONTROL PANEL NOT ONLY ENABLES SMOOTH AND TROUBLE FREE OPERATION BUT ALSO
ENSURES SAFE HANDLING OF THE PLANT. THE UNIQUE DESIGN FEATURE OF THE CONTROL PANEL
PREVENTS MISHANDLING OF THE PLANT THEREBY AVOIDING COSTLY DAMAGES. THE PLANT DOES
NOT START UNLESS TEMERATURE OF THE PRODUCT AT SPECIFIED LOCATIONS IS BELOW THE SET
TEMPERATURE LIMIT. AT THE SAME TIME THE PLANT DOES NOT STOP EVEN IF THE TEMPERATURE
OF THE PRODUCT GOES BELOW THE SET TEMPERATURE LIMIT ONCE THE PLANT STARTS. THIS
SAFETY FEATURE AVOIDS DAMAGES TO THE COSTLY COMPONENTS LIKE MECHANICAL SEALS,
BEARINGS, DRIVE SHAFTS AND SCRAPING BLADES WHEN THE PRODUCT INSIDE THE EQUIPMENT AND
PIPELINE IS SOLID DUE TO POWER FAILURE OR PRODUCT CHANGE OVER.
CONTROL PANEL | |||||||||
Copyright 2011 Vaapf Engineers. All rights reserved.
VAAPF ENGINEERS PVT LTD
8, Laxmi Industrial Estate, Ground Floor, Penkarpada Road, Mira, Thane District, Maharashtra, India.
Mumbai, Maharashtra 401104
India
ph: +91 22 28964151
fax: +91 22 28964151
alt: +91 9820216099 / 9869086851
info