BAKERY SHORTENING PLANT

BAKERY SHORTENING PLANT ESSP 100V

THE BAKERY SHORTENING PLANT COMPRISES THE FOLLOWING

   1. ESSESSPROCESSOR

  THIS IS A SCRAPED SURFACE HEAT EXCHANGER WITH SPECIAL OUTSIDE SERRATED CYLINDER FOR

  SUPERIOR HEAT TRANSFER EFFICIENCY. THE SPECIAL DESIGN OF THIS CYLINDER PREVENTS ANY

  BUILD  UP OF OILS USED WITH THE REFRIGERENT AROUND THE CYLINDER. ESSESSPROCESSOR

  FORMS HEART OF THE PLANT WITH SUPERIOR HEAT TRANSFER PERFORMANCE CAPABLE OF

  HANDLING A WIDE RANGE OF VISCOUS PRODUCTS. THIS PLANT CAN BE CONVENIENTLY USED IN THE

  CONTINUOUS CLOSED  PROCESSING OF ANY PUMPABLE FLUID OR SLURRY FOR COOKING, COOLING,

  MIXING, CRYSTALLIZING, SLUSH FREEZING, PLASTICIZING, POLYMERIZATION, HEATING AND ASEPTIC

  PROCESSING. IN FACT, THIS EQUIPMENT HAS REPLACED  THE CONVENTIONAL TUBULAR AND PLATE

  TYPE HEAT EXCHANGERS IN FOOD, CHEMICAL, PHARMACEUTICAL, PETROLEUNM AND ALLIED

  INDUSTRIES.

   THE CONSTRUCTION OF THE ESSESSPROCESSOR IS SUCH THAT INSIDE THE CHILLING CYLINDER A

   CONCENTRICALLY MOUNTED SHAFT REVOLVING ALONG WITH ITS SCRAPING BLADES,

   CONTINUOUSLY SCRAPE THE INSIDE SURFACE OF THE CHILLING CYLINDER. THE PRODUCT FLOWS

   THROUGH THE ANNULAR SPACE FORMED BETWEEN THE SHAFT AND THE CHILLING CYLINDER. HEAT

   TRANSFER MEDIUM RUNS THROUGH THE JACKET OF THE CHILLING CYLINDER WHICH IS SUITABLY

   INSULATED AND CLADDED WITH STAINLESS STEEL SHEET  TO ENSURE UTMOST HYGENIC CONDITION.

   THE REVOLVING SHAFT INSIDE THE CHILLING CYLINDER WHILE REVOLVING CONTINUOUSLY, SCRAPE

   THE PRODUCT FILM FROM THE CHILLING CYLINDER WALL THEREBY ENSURING AN EXCELLENT HEAT

   TRANSFER AND HOMOGENOUS AND UNIFORM PRODUCT. THE HEAT TRANSFER TUBE IS MADE OUT

   OF AISI 304 STAINLESS STEEL MATERIALS AND THE JACKET OUT OF CARBON STEEL COATED WITH

   SUITABLE CORROSION RESISTANT PAINTS. THE NUMBER OF CHILLING CYLINDERS DEPENDS UPON

   THE NATURE AND QUANTITY OF PRODUCT TO BE PROCESSED. OUR STATNDARD MODEL WITH THREE

   NUMBERS OF CHILLING CYLINDERS WILL GIVE AN OUTPUT OF 2.250  METRIC TONS PER HOUR OF

   SHORTENING OR 1.500 METRIC TONS PER HOUR OF TABLE MARGARINE OR O.750 TONS PER HOUR

   OF PUFF PASTRY MARGARINE WITH A TEMPERATURE DIFFERENCE OF APPROXIMATELY 20 TO 25

   DEGREE C. THE PRESSURE COMPONENT OF THE PLANT IS MADE IN ACCORDANCE WITH PRESSURE

   EQUIPMENT DIRECTIVE (PED) 97/23/EC.ASME SEC VIII DIV.1. THE SATNDARD SCRAPER SYSTEM IS OF

   FLOATING TYPE POLYMER BALDES FIXED TO THE SHAFT IN FOUR ROWS.

   THE COOLING MEDIA CAN BE NH3 / FREON.

   WE CAN ALSO OFFER PLANT WITH DIFFERENT TYPE OF MATERIALS OF CONSTRUCTION WITH

   SMALLER OR HIGHER PRODUCTION CAPACITY CAPABLE OF WORKING AT DIFFERENT

   WORKING PRESSURES AND TEMPERATURES.

   2. CRYSTAL DISTRIBUTION CUM STABILIZER

   HORIZONTALLY MOUNTED AND SEQUENTIALLY CONNECTED TO THE ESSESSPROCESSOR ABOVE.

   THERE ARE TWO ROWS OF FIXED PINS WITH A CONCENTRIC SHAFT CARRYING PINS IN A HELICAL

   ARRANGEMENT WHICH INTERMESH WITH FIXED PINS WHILE ROTATING. THE SHAFT IS DRIVEN

   THROUGH A GEAR BOX AND A SUITABLE DRIVE MOTOR. FURTHER THIS DRIVE IS PROVIDED WITH A

   SUITABLE VARIABLE SPEED FREQUENCY DRIVE FOR HANDLING A WIDE VARIETY OF MARGARINE AND

   BAKERY SHORTENING PRODUCTS UNDER HIGH OR LOW PRESSURE AT VARIABLE SPEEDS. ALL

   PRODUCT CONTACT PARTS ARE MADE OUT OF AISI 304 STAINLESS STEEL MATERIALS AND

   MECHANICAL SEALS ARE SEMI-BALANCED WITH TUNGSTEN CARBIDE/SILICON CARBIDE WEARING

   RINGS.

   3. TRIPLEX RECIPROCATING PLUNGER PUMP

   TRIPLEX MODEL SINGLE ACTING RECIPROCATING PLUNGER PUMP IS USED FOR FEEDING OF THE

   PRODUCT TO THE SYSTEM. ALL PRODUCT CONTACT PARTS ARE AISI 304 / 316 STAINLESS STEEL

   MATERIALS. THE PUMP IS DRIVEN BY A SUITABLE DRIVE MOTOR CONNECTED WITH A VARIABLE

   FREQUENCY DRIVE FOR RUNNING THE PUMP AT DIFFERENT SPEED TO HANDLE A WIDE VARIETY OF

   MARGARINE AND BAKERY SHORTENING PRODUCTS AT HIGH OR LOW PRESSURE AT VARIABLE SPEEDS.

   THE PRODUCT COMPARTMENT IS JACKETED FOR PASSING OF HEATING MEDIA DURING PRODUCTION

   STOPPAGE. 

   4. NITROGEN PURGING SYSTEM

   WHEN A PARTICULAR PRODUCT REQUIRES NITRGEN INFUSION THIS SYSTEM WILL COME INTO

   FORCE. THIS SYSTEM CONSISTS OF PRESSURE REGULATING VALVE FOR REGULATING LINE PRESSURE

   WITH TWO NUMBER OF GAUGES FOR READING THE LINE AS WELL AS CYLINDER PRESSURE. THIS

   SYATEM HAS FLOWMETER WITH A REGULATING VALVE FOR ADJUSTING THE INFLOW OF QUANTITY

   OF GAS IN THE PRODUCT. THE MATERIAL OF CONSTRUCTION OF CONTACT PARTS WILL BE AISI 304

   STAINLESS STEEL.

                              NITROGEN GAS PURGING ARRANGEMENT

   5. INTERCONNECTING PIPELINE

   THE INTERCONNECTING PIPELINE FROM PUMP TO ESSESSPROCESSOR TO CRYSTALIZER TO FILLING

   POINTS IS MADE UP OF AISI 304 STAINLESS STEEL MATERIALS, SUITABLY JACKETED FOR PASSING OF

   HEATING MEDIA LIKE STEAM OR HOT WATER. THIS WILL REDUCE THE RESTART TIME OF THE PLANT

   WHEN THERE IS STOPPAGE OF PRODUCTION DUE TO POWER FAILURE OR END OF THE BATCH WHICH

   WILL REDUCE THE PRODUCTION DOWNTIME TO A MINIMUM LEVEL. WE HAVE PROVIDED CONTROL

   VALVES, TEMPERATURE SENSORS, TEMPERATURE GAUGES, SAMPLING COCKS,QUICK RELEASE

   COUPLINGS ETC. FOR ENABLING EFFORTLESS AND QUICK OPERATION OF THE PLANT.

   6. CONTROL PANEL

   THIS CONTROL PANEL NOT ONLY ENABLES SMOOTH AND TROUBLE FREE OPERATION BUT ALSO

   ENSURES SAFE HANDLING OF THE PLANT. THE UNIQUE DESIGN FEATURE OF THE CONTROL PANEL

   PREVENTS MISHANDLING OF THE PLANT THEREBY AVOIDING COSTLY DAMAGES. THE PLANT DOES

   NOT START UNLESS TEMERATURE OF THE PRODUCT AT SPECIFIED LOCATIONS IS BELOW THE SET 

   TEMPERATURE LIMIT. AT THE SAME TIME THE PLANT DOES NOT  STOP EVEN IF THE TEMPERATURE

   OF THE PRODUCT GOES BELOW THE SET TEMPERATURE LIMIT ONCE THE PLANT STARTS. THIS

   SAFETY FEATURE AVOIDS DAMAGES TO THE COSTLY COMPONENTS LIKE MECHANICAL SEALS,

   BEARINGS, DRIVE SHAFTS AND SCRAPING BLADES WHEN THE PRODUCT INSIDE THE EQUIPMENT AND

   PIPELINE IS SOLID DUE TO POWER FAILURE OR PRODUCT CHANGE OVER.